The production of glass shower stalls can be divided into four major processes: R&D and design, strict material selection, testing, and assembly and delivery.
1. R&D design:
The R&D and design of indoor bathtub is the premise and basis for the manufacture and production of simple shower room. Fully consider the three aspects of the simple shower room:
1. Safety: the rationality of the structure and the material of the hardware.
2. Wet and dry area function: The simple shower room is truly waterproof from every detail to achieve complete separation of wet and dry areas.
3. Humanized details: to make every customer convenient and comfortable.
2. Strict selection of materials:
Glass: The high-quality tempered glass used, the original piece is CSG glass, which belongs to the grade of automotive-grade tempered glass. After the tempered glass is broken, the number of broken particles in the 50mm*50mm area is between 40-200, and the angle of the broken particles is an obtuse angle. , No sharp edges and corners, the impact resistance is more than 5 times that of ordinary glass.
Production process of tempered glass: The production process of tempered glass is mainly divided into two types: one is to process ordinary flat glass or float glass by quenching method or air-cooling quenching method under specific process conditions. The other is to process ordinary flat glass or float glass by ion exchange to change the composition of the glass surface to form a laminated stress layer on the glass surface.
Tempered glass production steps: Grind silicon, sand, soda ash, feldspar and other raw materials into powder, weigh according to the planned ingredient list, mix the weighed powder and send it to the melting furnace to melt into glass liquid, then enter the melting furnace for refining and then enter the tin bath The glass after inner molding enters the annealing furnace for annealing, cleaning and air-drying to make the original glass. According to the processing requirements, the glass is cut and edged, drilled to ensure that the edge of the glass is flat, free from chipping and cracks, and then the glass is cleaned and enters the tempering equipment for tempering. Finally, the glass that has passed the impact test and the steel ball impact test can be produced and made into a simple shower room.
Stainless steel: imported SUS304 stainless steel raw materials, surface finely ground 10K mirror steel, strong and wear-resistant, no oxidation, no electroplating, no deformation, no rust, and passed the 12-level corrosion resistance smoke test.
Hardware: Hardware is an important load-bearing component of the simple shower room. In order to ensure its quality, the manufacturers of high-quality simple shower rooms have strict requirements on it. High-quality hardware is made by grinding, polishing and other processes.
Hardware material: The uniquely developed 304 stainless steel casting hinge, as well as the pull rod and handle, the stainless steel hardware surface only needs to be polished to reveal its stainless steel color, and it will always maintain a silver luster and never rust. The hardness and toughness of stainless steel are more than 2 times higher than that of copper, no rust, no corrosion, no deformation, and it has passed the 96-hour destructive salt spray test and high-strength weight-bearing capacity test.
Pulley: Pulley is an important factor related to the service life of the shower room. Pulleys need to be classified according to specifications and subjected to flexibility tests and tens of thousands of push-pull tests before they can be sold out of the factory.
Adhesive strip: The adhesive strip is related to the tightness of the shower room. The high-quality simple shower room manufacturer makes the PVC rubber pellets and the magnetic strips co-extruded softly and hard in the extruder, and its strong sealing and oxidation resistance is 3 times that of ordinary rubber strips.
Shower base: A good simple shower room stone base is completed through 14 processes such as weighing, stirring, injection molding, and demoulding.
3. Test:
1. Glass test: impact test and steel ball impact test on the tempered glass of the simple shower room.
2. Hardware test: The hardware used in the simple shower room is made of 304 stainless steel, which must be strictly tested for 96 hours of corrosion resistance and hardware bearing weight test.
3. Pulley test: The pulley needs to be tested for flexibility and tens of thousands of push and pull tests.
4. Housing test: The housing has undergone 150,000 push-pull tests day and night. The hardware is not deformed, the accessories are not falling off, the glass is not sagging, and the housing is in good condition and can be used normally.